Production Process of Tungsten Carbide Teeth

Carbide teeth refer to cutting tools or pick parts made of carbide materials. Carbide teeth are cutting tools made from carbide materials that are commonly used in a variety of engineering and mining applications.

Tungsten Carbide Coal Button Features:

Hardness: Carbide teeth have extremely high hardness and are primarily composed of an alloy of tungsten and cobalt, which allows them to maintain a sharp cutting edge in highly abrasive environments.

Wear resistance: Due to the wear resistance of carbide, the pick can maintain a long service life when facing hard geology or other abrasive materials.

Cutting performance: Carbide coal button excel in cutting and are suitable for rock and soil in a variety of geological conditions.

Strength: These carbide teeth are typically high strength and can withstand the high stresses and impacts commonly found in mining and construction projects.

Cemented Carbide Cutting Picks Application Areas:

Mining Industry: Carbide coal button are widely used in mining, including the mining process of coal mines, metal mines and other ores.

Construction Engineering: In civil engineering and tunnel construction, carbide picks are used to cut and excavate hard rock and soil.

Foundation Engineering: In pile foundation engineering, carbide picks can be used in equipment such as pile drivers to penetrate hard geological layers.

Drilling: Carbide cutting picks are also used in various drilling operations, including oil and gas exploration.

Road Construction: In road construction, carbide picks are used for road cutting and roadbed excavation.

The performance and durability of carbide picks make them critical tools in engineering and mining applications that require a high degree of cutting and wear resistance.

The production process of carbide picks usually includes the following key steps:

Raw material preparation: Select the appropriate carbide material, usually tungsten cobalt alloy. Ensure the quality and purity of raw materials to meet the requirements of carbide picks.

Powder metallurgy: Mix the tungsten and cobalt powders evenly according to a certain ratio. Then, the mixture is pressed into a billet using powder metallurgy technology under high temperature and high pressure conditions.

Sintering: The pressed blank is sintered in a high temperature environment. During this process, the powder particles bond together to form a strong carbide.

Preparing the cutter head: Use mechanical processing equipment to perform cutting, milling and other operations on the cemented carbide blank to process it into a cutter head of the desired shape.

Heat treatment: Through the heat treatment process, the hardness and strength of cemented carbide are improved. This may include heat treatment processes such as quenching and tempering.

Grinding: Carbide tips are ground to achieve precise dimensions and surface smoothness. This ensures the accuracy and performance of the cutter head.

Coating (optional): Occasionally, carbide picks may be coated to provide additional protection or to improve specific properties.

Quality inspection: Strict quality inspection is carried out on the produced carbide picks, including dimensional inspection, hardness test, etc., to ensure that they meet specifications and standards.

Packaging and leaving the factory: Qualified carbide picks undergo final packaging and are ready to be shipped to the customer or assembled into the corresponding tool.

Trademark, and make production records after storage. The above operations must be carried out carefully, production must be strictly in accordance with process standards, process quality control must be done well, self-inspection, mutual inspection, general inspection (first inspection) system must be checked, quality records must be kept timely, accurate, clear and complete to ensure product quality.

Hunan Jetvision Industrial Co.Ltd is a professional and trusted supplier and manufacturer, which offer kinds of tungsten carbide products for mining, such as tungsten carbide teeth, Carbide Buttons For Coal Mining, carbide button, carbide teeth, carbide insert for mining, carbide coal button, carbide PDC substrate, etc. With top quality and low factory price.

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