Tungsten carbide PDC substrate are used for cutting various non-ferrous and non-ferrous metals, and also for cutting grinding wheels. When cutting grinding wheels, it has the following characteristics:
1. High hardness and wear resistance: the hardness of Cemented Carbide is generally in HV7000~9000, and it is consistent in all directions, which is 2~4 times of the hardness of general grinding wheel abrasive. The durability of cutting grinding wheels with it is very high, and its volume wear ratio can be up to 1/13 million. Quality wear ratio can be up to 1/30 million, thus reducing production costs.
2. It has high bending strength: there is a thicker bending-strength cemented carbide support under the composite layer of cemented carbide, and its composite bending strength is high, so it does not produce chipping or fracture in the cutting process.
3. Chips are in powder form: the chips of cutting wheel are in powder form, and the form of tool wear is the wear of rear blade surface, which mainly bears the abrasion of grinding wheel abrasive.
4. Cutting force and cutting temperature are low: Carbide PDC cutter has high thermal conductivity, so that the temperature of the cutting area is quickly transmitted. Therefore, the temperature of cutting resin-bonded or ceramic-bonded grinding wheels with diamond composite piece tools is many times lower than that of cutting metal.
5. With the traditional turning tools, carbide PDC substrate cutter in the turning process almost no dust flying up, the noise can also be effectively reduced, the working environment has been further improved.
The above are the characteristics of diamond cemented carbide PDC substrate in cutting grinding wheel. The carbide PDC substrate blade produced by Jetvision have high wear resistance and high impact resistance, fast feed and long life. Specifications can be customized according to your needs.
A tungsten carbide pdc cutter, commonly found in cutting wheels, is a specialized component designed for cutting and grinding hard materials with precision and efficiency. This segment is meticulously crafted using a combination of synthetic or natural diamonds and a bonding material, carefully mixed and molded into a specific shape.
The process begins with selecting high quality diamonds, either synthetic or natural, renowned for their exceptional hardness and abrasion resistance. These diamonds are then carefully graded based on size and quality to ensure uniformity in the composite segment.
Next, a bonding material is chosen, which acts as a matrix to hold the diamonds firmly in place while allowing them to perform their cutting function effectively. Commonly used bonding materials include metal alloys, resin, or ceramic, each offering distinct advantages in terms of hardness, heat resistance, and adhesion.
The selected diamondstungsten carbideand bonding material are mixed together in precise proportions, creating a homogenous mixture. This mixture is then placed into molds with the desired segment shape, and under high pressure and temperature, it undergoes a process known as sintering or hot pressing. During sintering, the bonding material solidifies and fuses the diamonds together, forming a robust and interconnected structure within the segment.
Once the sintering process is complete, the composite segments are meticulously inspected for quality and consistency. Segments that pass the stringent quality checks are then carefully attached to the cutting wheel's rim or core using advanced bonding techniques or welding.
The resulting cutting wheel with tungsten carbide pdc substrate is capable of slicing through hard materials such as concrete, stone, ceramics, and metals with precision and minimal wear. Its ability to retain its sharpness and cutting efficiency for prolonged periods makes it an indispensable tool in various industries, including construction, manufacturing, and metalworking.
In summary, the cemented carbide PDC cutter is a technologically advanced and highly specialized component, specifically designed to harness the extraordinary properties of diamondscemented carbideand bonding materials, making it an invaluable tool for precise and efficient cutting and grinding applications.
Hunan Jetvision Industrial Co.Ltd is one of the leading Tungsten carbide mining manufacturers and suppliers with over 20years experience of carbide button and carbide PDC substrate production and technology, we mainly manufacture, stock and supply carbide PDC substrate, PDC cutter, dome button, Parabolic inserts, Spherical inserts, Conical inserts, Wedged inserts, Spoon inserts, Flat top inserts, Road milling picks inserts, etc. at the best factory prices.
Keywords: Cemented carbide PDC substrate price list, carbide PDC substrate supplier, Tungsten carbide PDC cutter manufacturer, China carbide PDC substrate for mining, buy Carbide PDC Substrate For Oil Field, Carbide PDC Substrate Blade manufacturer,Tungsten carbide button supplier, carbide inserts for mining, cemented carbide button inserts price list, carbide button manufacturer, wholesales carbide button,cheap tungsten carbide button mining,buy carbide mining inserts
english
español
português
русский
